Processing Techniques, Materials, and Product Names Examples of Processing


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LTCC (Low Temperature Co-fired Ceramics)

About LTCC

Hirai Seimitsu Kogyo has ceramic processing (LTCC).
LTCC stands for Low Temperature Co-fired Ceramics.
It is possible to fire at temperatures below 1000°C by adding glass to alumina ceramics.
This allows the use of low resistance Ag, AgPd, or Au as the internal conductor, which has a lower permittivity than an alumina substrate and can reduce signal delay.
Furthermore, its thermal expansion coefficient is close to that of silicon, facilitating direct die bonding or flip chip connection to a substrate.

Strengths of Hirai’s LTCC processing

■Both small size and large size are available.
Available product sizes range from 2~3 mm square to a maximum of 320 mm square.
■We can produce small quantities of prototypes, starting from just one piece.
■In addition to ceramic processing (LTCC), we also undertake contract processing such as cutting by dicing and bonding of green sheets by hot water compression bonding.
We also have experience in undertaking hole punching of green sheets and surface pattern formation using screen printing machines, and are able to handle partial processing on a contract basis.

Application

They are used in various sensor packages, device evaluation packages, interposers and height adjustment shims, etc.

Examples of processing results

■ Probe card
*Thickness: 2mm to 5.5mm *Possible to polish front and back
*Surface roughness can be adjusted (achieved roughness: Ra100nm or less)
*Thermal expansion coefficient 5.1ppm/℃ (30-150℃)
*Conductor: Ag/AgPd
■ Multilayer structure and stepped structure (cavity structure) are possible for various package substrates. End surface electrode formation is also possible in some cases Minimum 3mm□ to 30mm□
*Thickness: 0.3mm to 3.0mm
*Conductor: Ag/AgPd/Au
*Surface treatment: Electroless Ni/Au plating, Ni/Pd/Au plating

■ SHIM products

*It must be insulated.
It has excellent heat resistance and moisture resistance.
*Lighter than metal.
*Good flatness.
*Careful handling is required since it is fragile.
*Thickness: 0.1mm to 0.5mm

Ceramic inspection

Not only do we perform a 100% visual inspection, but we also perform specific inspections of substrate in-house.
(Electrical testing using the flying probe method) We can also provide substrate evaluation such as X-ray CT photography, SEM observation, and roughness and unevenness measurement using a laser microscope upon request.
We will proactively take on the challenge of high-spec. products and products that are difficult to process, so please feel free to contact us with any inquiries.
Online meeting is also available.

 

Specifications Details

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